Pressure Dynamics delivers industry-leading Hose Integrity Management services that ensure the safety, compliance, and reliability of hose systems across offshore, industrial, and high-integrity environments. We support clients across the energy, resources, marine, defence, and infrastructure sectors with tailored hose lifecycle solutions—from inspection and testing to flushing, documentation, and controlled replacement strategies.
Hose Integrity Management
Our approach is designed to reduce unplanned downtime, extend hose life, and support compliance with critical standards. Whether deployed offshore on FPSOs, within onshore gas plants, or across defence and marine assets, our hose integrity programmes are aligned with each client’s operational context and risk profile.
Hose End-to-End Management
Pressure Dynamics delivers complete hose lifecycle solutions—from initial inspection through to procurement, installation, and testing. Each hose assembly is verified for suitability and service conditions, supported by traceable documentation and adherence to standards such as ISO 9001:2015 and AS/NZS 4020 for products in contact with water.
We work closely with client teams during shutdowns and maintenance events to streamline hose changeouts, reduce risk, and maximise operational uptime. Our solutions are designed to integrate with site-specific maintenance regimes and ensure full compliance with safety and quality protocols.
Services include
- Site-wide hose surveys and audits
- Hose specification and compatibility assessment
- Procurement and supply of certified hose assemblies
- Flushing and hydrostatic pressure testing to ISO/NAS standards
- Onsite removal, installation, and commissioning
- Integration with client maintenance systems and shutdown plans
Hose Datasheet Creation
We create structured hose datasheets that capture all critical parameters, including dimensions, pressure ratings, temperature limits, media compatibility, and connection types. This documentation supports safe operation and aligns with ISO/TS 17165-2 for hydraulic hose assemblies.
Our datasheets also simplify reordering, maintenance planning, and integration with digital registers. By standardising hose records, clients benefit from improved traceability, consistency, and support for long-term asset integrity management.
Services include
- Standardised template creation for all hose types
- Detailed dimensional and material specification records
- Pressure, temperature, and media compatibility parameters
- End connection details and thread type documentation
- Drawing references and system location data
- Secure digital storage and version control management
Hose Register and Data Management
Our hose registers provide a centralised, searchable database of all hose assets across a site or fleet. Registers are populated from validated datasheets, inspections, and audit findings, and follow ISO 55000 asset management principles to support lifecycle performance tracking.
This data allows clients to plan inspections, replacements, and testing with confidence. Alerts and reporting tools help reduce unplanned outages, while integration with CMMS platforms such as SAP or Maximo ensures alignment with existing maintenance systems.
Services include
- Creation and maintenance of unique hose IDs and tags
- Register population from site audits and existing data
- Inspection intervals and service history tracking
- Alerts for scheduled replacement or retesting
- Searchable database with export and reporting capability
- Optional integration with SAP, Maximo or custom CMMS
Hose Technical Support
Our technical specialists provide end-to-end hose engineering support, including selection, routing, performance verification, and failure analysis. All recommendations are aligned with standards such as AS/NZS 2554 (for air and water hoses) and AS 2660 (for FRAS hoses in mining and industrial use).
We also liaise directly with OEMs to resolve performance issues, verify product specifications, and ensure optimal hose performance in complex or high-risk environments. This approach reduces downtime and improves reliability across critical systems.
Services include
- Hose selection and compatibility assessment
- Failure investigation and root cause analysis
- Routing design and installation best practice
- System pressure and flow validation
- Safety and compliance guidance (FRAS, AS2554/2660, ISO)
- Technical liaison with OEMs and hose manufacturers
Hose Procedure Development
We develop site-specific hose management procedures that align with operational risk, hose criticality, and relevant standards such as ISO/IEC 17025:2017 for testing and AS/NZS ISO 4413 for hydraulic system safety. These documents support consistent execution across teams.
Each procedure outlines clear responsibilities, inspection frequencies, acceptance criteria, and safety protocols. Our approach ensures technical rigour while remaining practical and easy to implement across a wide range of operating environments.
Services include
- Hose criticality classification frameworks
- Inspection and test frequency guidelines
- Acceptance and rejection criteria for visual and functional checks
- Pressure test and flushing procedure development
- Roles, responsibilities, and competency definitions
- Document control and audit-ready formatting
Why Choose Pressure Dynamics
Pressure Dynamics brings together deep engineering expertise, certified testing capability, and proven field delivery across some of the world’s most demanding operating environments. Our experience spans offshore oil and gas, mining, industrial plants, and defence assets—giving us the practical insight to manage complex hose systems safely and efficiently.
We operate with a focus on compliance, reliability, and transparency—aligning to international standards while customising each solution to the client’s operational needs. With integrated project teams, strong OEM partnerships, and a track record of performance, we deliver measurable value throughout the hose lifecycle